632 Part 5: THE ASSEMBLY CONTINUES (5E)

632-182

Using my Goodson 1.8″ – 2.6″ valve spring height gauge, we set final spring installed height at 2.150″.

632-192

The original valve guides protruded a tad too high for adequate retainer-to-guide-seal clearance.

632-202

Using a 1/2″ guide cutter and an 11/32″ pilot, I cut the guides down by 0.147″.

632-212

During intake manifold and gasket test fitting, I discovered that only minor removal of vertical head port edges was needed, along with a bit of gasket trimming at the port bottoms.

632-222

The Dart billet rail spacers, at 0.375″ thick, provided a perfect cure for the large block-to-manifold rail gap. The spacers are already drilled with holes to provide the option of securing them with roll pins or screws.

632-232

This dry test fit shows the front rail spacer in place.

632-242

In order to insure against spacer movement, I installed a pair of 1/8″ roll pins in the front and rear block rails.

632-252

I set a roll pin depth to establish the top of the pin below the spacer top surface.

632-262

The billet rail spacers fit perfectly and match the deck angles. I didn’t need to modify the spacers at all, and was able to install them straight out of the box.

632-272

Before applying RTV, I masked off the face of the spacers and the adjacent areas of the block and heads, to prevent smearing RTV.

632-282

Once the RTV sets up, the masking is pulled off to reveal a clean and tidy exposed surface area.

632-28a

The special (and optional) inboard 7/16″-to- 3/8″ Dart inboard head studs were torqued to 50 ft-lbs using a 7/16″ 12-point torque wrench extension.

632-28b

To access the lower row of cylinder head stud nuts (shrouded by the exhaust bosses), I used a 2″-long 1/2″ 12-point extension on my torque wrench. In order to achieve the desired 65 ft-lbs, I compensated for the extension by setting the torque wrench at 57 ft-lbs. I obtained this wrench from my local Snap-On dealer.

632-292

I used ARP 12-point stainless steel intake manifold bolts, tightened to 35 ft-lbs, per Dart’s specs.

632-302

The Profiler tunnel ram intake manifold features cast-in bosses for those who plan to tap the runners for nitrous injectors.

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